quality

OUR QUALITY PROCEDURE

We are committed to enhance customer satisfaction by providing quality knitted and woven garments through the team work of employees and continual improvement of quality management systems.

QUALITY CONTROL POLICY - RAW MATERIAL

• Each lot is tested for its quality parameters and then passed for knitting
• Fabric engineering to done at sample lot level to decide the process parameters

KNITTING

Our expertise team analysis the customer need and the product. Based on the same it decides loop length, gauge and count of the yarn for the required feel of the fabric. Technical spec continuity records maintained for consistency in the fell for the above parameters.

FABRIC

• Lab dip is matched for the customer requirements in “DATA COLOR MACHINE”. We also use TL84 / T65 lights to match the color
• All process and chemicals used are AZO FREE and Eco-friendly
• Color continuity cards maintained to have uniform shade within tolerance level
• Fabric is well compacted to have good dimensional stability and minimum siprality
• Fabric is checked in the form of greige stage. The finished fabric is inspected at FOUR POINT SYSTEM for acceptance

PHYSICAL / CHEMICAL TESTS

• Lab dip is matched for the customer requirements in “DATA COLOR MACHINE”. We also use TL84 / T65 lights to match the color
• The processed fabric is tested
• Colorfastness to Washing & Rubbing for Dyed & Printed
• GSM
• Dimensional Stability
• Spirality
• Perspiration test / sunlight fastness (if necessary)

The tests are done at our In House Lab and done also outside (International Labs) on requirement by customer against AATCC and ISO standards.

MEASUREMENT CONTROL

We adopt the following steps to control the measurement

• FIT SESSION: We get it approved from the technical team of our factory as well as customer
• PP SAMPLES & MEETING: The pre-production samples are stitched in all the sizes and the same is presented in the PP meeting. It is attended by the line QC, line supervisor, cutting in-charge, QA team, production and factory managers. They discuss about the critical points and other important areas. Awareness is given to all the attendees to extend the same to production floor for achieving required specification and quality. Approval of customer is obtained before start of production.
• PILOT SAMPLE: The corrections / changes suggested in the PP meeting / comments of customer are carried out in the PILOT SAMPLE and production is started accordingly.

ACCESSORIES

Art work got approved to proceed for production. Bulk is tested for Color Fastness wherever dye application is made like sewing thread, button, label, size ring, etc. printing matter is checked for the tag, poly bag, etc.
All the accessories and packing materials used in the garments are tested for required quality parameters before the garment production.

CERTIFICATIONS